Baja F4-2.5L SOHC (2003)
4. Using pliers, remove C-ring. (With VDC)
NOTE: Piston may jump out from master cylinder.
5. Extract primary piston assembly and secondary piston assembly.
CAUTION:
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Do not disassemble the piston assembly; otherwise, the spring set value may be changed.
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Use brake fluid or methanol to wash inside wall of cylinder, pistons and piston cups. Be careful not to damage parts when washing. If methanol
is used for washing, do not dip rubber parts, such as piston cups, in it for more than 30 seconds; otherwise, they may become swelled.
ASSEMBLY
PRECAUTIONS FOR ASSEMBLING
1. When assembling, be sure to use recommended brake fluid.
2. Ensure that the inside wall of cylinder, pistons, and piston cups are free from dirt when assembling.
3. Be extremely careful not to damage, scratch, or dent cylinder inside wall, pistons, and piston cups.
4. Do not drop parts. Never attempt to use any part that has been dropped accidentally.
ASSEMBLING PROCEDURE
1. Assembling piston assembly: Apply recommended brake fluid to inside wall of cylinder, and to outer surface of piston assembly, and install piston
assemblies carefully into cylinder.
2. Assembling cylinder pin:
3. Press the pawl and install the piston retainer into the master cylinder. (Without VDC)
4. Using pliers, install C-ring in its groove. (With VDC)
CAUTION: Make sure to install it firmly to groove.