Justy Hatchback 2WD L3-1.2L SOHC (MPFI) (1992)
Steering Gear: Service and Repair
Disassembly/Assembly
DISASSEMBLY
Fig. 1 Exploded View Of Manual Rack & Pinion Steering Gear
1.
Install steering gear in suitable vise.
2.
Remove locknut from tie rod end and tie rod end, Fig. 1.
3.
Remove boot clips and boots from steering gearbox.
4.
Straighten lock washer on ball joint and remove tie rod from rack.
5.
Loosen gearbox adjusting screw locknut and remove adjusting screw.
6.
Remove spring and sleeve.
7.
Using a suitable screwdriver, remove pinion oil seal from gearbox.
8.
Remove the large rack snap ring using a suitable pair of snap ring pliers.
9.
Pull out pinion and remove rack from pinion side of gearbox.
10.
Remove smaller pinion snap ring with a suitable pair of snap ring pliers.
11.
Remove pinion ball bearing with press.
12.
Remove oil seal and snap ring from pinion.
13.
Using a suitable screwdriver, remove gearbox clip.
14.
Remove bushing from gearbox unit using an aluminum bar and a suitable hammer.
ASSEMBLY