Legacy Outback Wagon F4-2.5L SOHC (2000)
Fix rack housing in vice using ST.
ST 926200000 STAND
CAUTION:
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When fixing rack housing in vice, be sure to use this special tool. Do not fix rack housing in vice using pad such as aluminum plates, etc.
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When using old rack housing, be sure to clean and remove rust before assembling. Check pinion housing bushing carefully.
2. Fit ST over toothed portion of rack assembly, and check for binding or unsmooth insertion. If any deformation is noted on flats at the end of rack,
shape by using file, and wash with cleaning fluid.
ST 926390001 COVER & REMOVER
3. Apply genuine grease to teeth of thoroughly washed rack assembly, and fit ST over the toothed portion.
CAUTION:
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Be careful not to block air passage with grease. Remove excessive grease.
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After fitting cover, check air passage hole for clogging. If clogged, open by removing grease from the hole.
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Check rack shaft for damage.
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Apply specified power steering fluid to this ST and surface of piston ring to prevent seal from being damaged.
4. Insert rack assembly into rack housing from cylinder side, and remove ST after it has passed completely through oil seal.
NOTE: Before inserting rack assembly, apply a coat of specified power steering fluid to surfaces of ST and rack piston.
ST 926390001 COVER & REMOVER
5. Fit ST1 and ST2 over the end of rack, and install rack bushing.
ST 1 926400000 GUIDE
ST 2 927660000 GUIDE
CAUTION:
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If burrs, or nicks are found on this guide and rack shaft portion, remove by filing.
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Dip rack bushing in specified power steering fluid before installing, and pay attention not to damage O-ring and oil seal.
6. Insert rack stopper into cylinder tube until internal groove (on cylinder side) is aligned with external groove (on rack stopper). Turn rack stopper
with ST so that rack stopper hole is seen through cylinder slits.
7. Insert rack stopper into rack housing, and wrap circlip using a sharp pointed pliers to secure rack stopper in position.
