Outback L.L.Bean Edition AWD F6-3.0L (2002)
2. Move the piston rod up and down to check it operates smoothly without any binding.
3. Play of piston rod
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Measure the play as follows:
Fix outer shell and fully extend the rod. Set a dial gauge at the end of the rod: L [10 mm (0.39 inch)], then apply a force of W [20 N (2 kgf, 4
lb.)] to threaded portion. With the force of 20 N (2 kgf, 4 lb.) applied, read dial gauge indication: P'. Apply a force of 20 N (2 kgf, 4 lb.) in the
opposite direction of "W", then read dial gauge indication: P2.
The free play is determined by the following equation:
Play = P1, P2
Limit of play:
Less than 0.8 mm (0.031 inch)
If the play is greater, replace the strut.
2. STRUT MOUNT
Check rubber part for creep, cracks and deterioration, and replace it with a new one if defective.
3. DUST COVER
If any cracks or damage are found, replace it with a new one.
4. COIL SPRING
One having permanent strain should be replaced with a new one. When vehicle posture is uneven, although there are no considerable reasons like tire
puncture, uneven loading, etc., check coil spring for its free length referring to specifications, cracks, etc., and replace it with a new one if defective.
5. HELPER
Replace it with a new one if cracked or damaged.
F: DISPOSAL
CAUTION:
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Do not disassemble the strut damper or place it into a fire.
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Drill a hole before disposal of strut.
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Before handling gas filled struts, be sure to wear goggles to protect eyes from gas, oil and/or filings.
1. Place the gas filled strut on a flat and level surface with piston rod fully extended.
2. Using a 2 to 3 mm (0.08 to 0.12 inch) dia. drill, make a hole in area shown in the figure.