Forenza L4-2.0L (2004)
7. Install the O-ring in the cylinder O-ring groove. The O-ring seal surface of the head may be lubricated to ease assembly.
8. With the O-ring in place on the rear of the cylinder assembly, locate the relief boss for the compressor guide pin at the 6 o'clock position, directly
above the hole in the side of the rear head. Carefully lower the cylinder and the front head assembly over the guide pin to the rear head.
9. Press the cylinder and the compressor housing assembly down onto the rear head using both hands.
10. Add the new through-bolt gasket to the through-bolts and install it into the compressor assembly. Four of the through-bolts must thread into the
rear head before removing the alignment rod.
Tighten: Alternately tighten the through-bolts in progressive torque sequence to 10 Nm (89 in. lbs.).
11. Add new PAG refrigerant oil as determined in Step 1 of Removal Procedure.
12. Place the shaft nut on the shaft and rotate the compressor shaft several times.
13. Perform a leak test on the compressor. Refer to Leak Testing Refrigerant System. See: Heating and Air Conditioning/Testing and
Inspection/Component Tests and General Diagnostics/Leak Testing Refrigerant System
14. Install the clutch coil.
15. Install the clutch rotor and bearing.
16. Install the clutch plate and hub assembly.
17. Install the compressor.
18. Evacuate and recharge the A/C system. Refer to Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System.
