Grand Vitara 4WD V6-3.2L (2010)
4) Remove bleeder plug and cap from caliper.
Reassembly
Reference: Front Disc Brake Components
Reference: Front Disc Brake Caliper Removal and Installation
Reference: Front Disc Brake Caliper Inspection
Reassemble front brake in reverse order of disassembly, noting the following points.
CAUTION:
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Wash each part cleanly before installation in the same fluid as the one used in master cylinder reservoir.
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Never use other fluid or thinner.
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Before installing piston and cylinder boot to cylinder, apply fluid to them.
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After reassembling brake lines, bleed air from them.
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Before installing piston to cylinder, apply rubber grease to inside (bore side) of cylinder.
Piston seal
Piston seal is used to seal piston and cylinder and to adjust clearance between pad and disc.
Replace with a new one at every overhaul. Fit piston seal into groove in cylinder taking care not to twist it.
Piston and boot
1) Before inserting piston (1) into cylinder, apply brake fluid to new cylinder boot (a) and piston (1). Install cylinder boot onto piston as shown in
figure.
