Samurai 4WD L4-1324cc 1.3L SOHC 5 Carb 8V (1986)
Brake Master Cylinder: Service and Repair
Fig. 1 Reservoir connector screw location
1.
Clean any dirt from around reservoir cap. Remove cap, then brake fluid.
2.
Remove reservoir connector screw, Fig. 1, then reservoir.
3.
Disconnect brake lines from master cylinder. Do not allow brake fluid to get on painted surfaces.
4.
Remove master cylinder attaching bolts, then master cylinder.
5.
Adjust clearance of booster piston rod to master cylinder piston as follows:
a. Push piston rod several times to ensure reaction disc is in place.
b. Measure with gasket in place on master cylinder and booster at atmospheric pressure.
Fig. 2 Pushing pin until it contacts piston
c. Set measuring tool 09950-98210 on master cylinder and push pin until it contacts piston, Fig. 2.
