Sidekick JS 2D 2WD L4-1.6L (1998)
Clutch Pedal Assembly: Service and Repair
MAINTENANCE SERVICE
CLUTCH PEDAL HEIGHT
Adjust clutch pedal height by adjust bolt (1) located on pedal bracket so that clutch pedal height exceeds brake pedal height by 5 mm (0.2 inch) and
tighten lock nut (2).
Height difference "a": 5 mm (0.20 inch)
CLUTCH PEDAL FREE TRAVEL
1. Depress clutch pedal, stop the moment clutch resistance is felt and measure distance (clutch pedal free travel). Free travel should be within
following specifications.
Pedal free travel "b": 15 - 25 mm (0.6 - 1.1 inch)
2. If free travel is out of specification, adjust it with joint nut (2), while making sure that outer cable nuts (3) are tightened around the center of outer
cable thread portion.
Tightening Torque
(a): 18 Nm (1.8 kg-m, 13.0 ft. lbs.)
Free travel of release arm
"c": 0.5 - 1.5 mm (0.02 - 0.06 inch)
"A": Grease 99000-25010
3. Check to make sure free travel at clutch pedal and also clutch function with engine run.
