Sidekick JS 2D 2WD L4-1.6L (1998)
Extension Housing: Service and Repair
EXTENSION CASE OIL SEAL
REMOVAL AND INSTALLATION
1. Lift up vehicle horizontally.
2. Give match marks (1) on joint flange and propeller shaft as shown in figure.
3. Remove 4 bolts from rear propeller shaft flange and remove propeller shaft.
4. Using screwdriver, remove oil seal.
5. Using special tool (A) and plastic hammer, press fit new oil seal (1) into extension case (2) till oil seal contacts stepped part of extension case as
shown. Be sure to apply grease to oil seal lip.
"A": Grease 99000-25010
Special Tool
(A): 09951-16060
6. Clean and inspect sliding portion of propeller shaft front end (where oil seal contacts) before installation and if even small dent or scratch exists,
correct and clean it again.
Then apply grease inside splines of propeller shaft.
"B": Grease 99000-25010
