Sidekick JS 2D Soft Top 2WD L4-1.6L (1997)
Carefully inspect oil seal for wear or damage. If its lip is worn or damaged, replace it.
For oil seal installation, press-fit rear oil seal so that oil seal housing end face is flush with oil seal end face.
FLYWHEEL
^
If ring gear is damaged, cracked or worn, replace flywheel.
^
If the surface contacting clutch disc is damaged, or excessively worn, replace flywheel.
^
Check flywheel for face runout with dial gauge. If runout exceeds its limit, replace flywheel.
Limit On Runout: 0.2 mm (0.0078 inch)
CYLINDER BLOCK
Distortion Of Gasketed Surface
Using straightedge and thickness gauge, check gasketed surface for distortion and, if flatness exceeds its limit, correct it.
Flatness:
Standard: 0.03 mm (0.0012 inch)
Limit: 0.06 mm (0.0024 inch)
HONING OR REBORING CYLINDERS
1. When any cylinder needs reboring, all other cylinders must also be rebored at the same time.
2. Select oversized piston according to amount of cylinder wear.
Oversize 0.25: 75.220 - 75.230 mm (2.9614- 2.9618 inch)
Oversize 0.50: 75.470 - 75.480 mm (2.9712-2.9716 inch)
