Sidekick JS 2D Soft Top 2WD L4-1.6L (1997)
Clutch Disc
Measure depth of rivet head depression, i.e. distance between rivet head and facing surface. If depression is found to have reached service limit
at any of holes, replace disc assembly.
Rivet head depth:
Standard: 1.6 mm (0.06 inch)
Service limit: 0.5 mm (0.02 inch)
Clutch Cover
1. Check diaphragm spring for abnormal wear or damage.
2. Inspect pressure plate for wear or heat spots.
3. If abnormality is found, replace it as assembly. Do not disassemble it into diaphragm and pressure plate.
Flywheel
Check surface contacting clutch disc for abnormal wear or heat spots. Replace or repair as required.
INSTALLATION
NOTE: Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.
1. Using Special Tool (A) 09924-17810, install flywheel (1) to crankshaft and tighten bolts (2) to (a) 78 Nm (56.5 ft. lbs.)
2. Using Special Tool (B) 09925-98210, install input shaft bearing to fly wheel.
