Sidekick JS 2D Soft Top 2WD L4-1.6L (1997)
Mainshaft: Service and Repair
Assembly
NOTE:
-
Before installation, wash each part and apply specified gear oil to sliding faces of bearing and gear.
-
Use new circlips on shaft for reinstallation. Don't reuse used circlips.
1. Fit sleeve (2) to low speed hub (1), place 3 synchronizer keys (3) in it and set synchronizer spring (4). Refer to figure for proper installing
direction of hub, sleeve and springs. Synchronizer key has no specific direction for installation.
NOTE: When installing each synchronizer spring, insert its hooked end to hub hole and put it toward right.
2. Install needle bearing (1), 2nd gear (2) and 2nd synchronizer ring to main shaft (3).
