Swift L4-1298cc 1.3L SOHC MFI (1997)
Countershaft: Service and Repair
DISASSEMBLY
1. Drive out L bearing cone with 4th gear by using puller and press.
CAUTION:
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Use puller and press that will bear at least (5 ton, 11,000 lbs.) safely.
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To avoid tooth damage, support 4th gear at flat side of puller.
2. Apply puller to 2nd gear and drive out 3rd & 4th gear spacer together with 2nd gear by using press. Needle bearing would come out with 2nd gear.
CAUTION: If compression exceeds 5 ton (11,000 lbs.), release compression once, reset puller support and then continue press work again.
3. Take out 2nd synchronizer ring.
4. Using special tool (A): 09900-06107 or equivalent, remove circlip.
NOTE: Correct tool tips to be flat to facilitate removal of circlip.
5. Apply puller to 1st gear and drive out low speed synchronizer sleeve and hub assembly with gear by using press.
6. Disassemble synchronizer sleeve and hub assembly.
7. Take out needle bearing from shaft.