suzuki Workshop Repair Guides

Suzuki Workshop Service and Repair Manuals

Main Bearings, Crankshaft and Cylinder Block Removal and Installation|Page 1277 > < Main Bearings, Crankshaft and Cylinder Block Removal and Installation|Page 1275
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2. Using micrometer, measure piston diameter.
3. Calculate cylinder bore diameter to be rebored as follows.

D = A + B - C
D: Cylinder bore diameter to be rebored.
A: Piston diameter as measured.
B: Piston clearance = 0.02 - 0.04 mm (0.0008 - 0.0015 in.)
C: Allowance for honing = 0.02 mm (0.0008 in.)

4. Rebore and hone cylinder to calculated dimension.

NOTE: Before reboring, install lower crankcase and tighten to specification to avoid distortion of bearing bores.

5. Measure piston clearance after honing.

Main Bearings, Crankshaft and Cylinder Block Removal and Installation|Page 1277 > < Main Bearings, Crankshaft and Cylinder Block Removal and Installation|Page 1275