Vitara 2WD V6-2.5L (2004)
Drive Belt: Adjustments
Cooling Fan
Cooling Fan / Generator Belt Tension Check and Adjustment
WARNING: Disconnect negative cable at battery before checking and adjusting belt tension.
1. Inspect belt for cracks, cuts, deformation, wear and cleanliness.
2. Check belt for tension. Belt is in proper tension when it deflects 5 to 7 mm (0.20 - 0.28 inch) under thumb pressure (about 10 kg or 22 lbs.).
Cooling fan belt tension (as deflection/10 kg (22 lbs.))
"a": 5 - 7 mm (0.20 - 0.28 inch) for J20 engine
NOTE: When replacing belt with a new one, adjust belt tension to 4 - 5 mm (0.16 - 0.20 inch).
3. If belt is too tight or too loose, adjust it as follows:
a. Loosen adjusting bolt (1) and pivot bolt (2).
b. Tighten adjusting bolt (1) during Keeping fan belt in proper tension by tightening tension bolt (3) with wrench as shown in figure.
c. Tighten adjusting bolt (1) and pivot bolt (2) to specified torque.
4. Connect negative cable at battery terminal.
