Vitara 4WD L4-2.0L (2003)
Brake Pad: Testing and Inspection
Brake Pad
Check pad lining for wear. When wear exceeds limit, replace with new one
CAUTION: Never polish pad lining with sandpaper. If lining is polished with sandpaper, hard particles of sandpaper will be deposited in lining and
may damage disc. When pad lining requires correction, replace it with a new one.
NOTE: When pads are removed, visually inspect caliper for brake fluid leak. Correct leaky point, if any.
Front disc brake pad thickness (lining + rim) "a"
Standard: 15.0 mm (0.590 inch) (for H25 engine model)
Standard: 15.5 mm (0.610 inch) (for G16/J20 engine models)
Limit: 7.0 mm (0.275 inch) (for H25 engine model)
Limit: 7.5 mm (0.295 inch) (for G16/J20 engine models)
Brake Disc
Before this inspection, brake pads must be removed.
Check disc surface for scratches in wearing parts. Scratches on disc surface noticed at the time of specified inspection or replacement are normal and
disc is not defective unless they are serious
But when there are deep scratches or scratches all over disc surface replace it When only one side is scratched, polish and correct that side
Front brake disc thickness "a"
Standard: 22 mm (0.866 inch) (for H25 engine model)
Standard: 17 mm (0.669 inch) (for G16/J20 engine models)
Limit: 20 mm (0.787 inch) (for H25 engine model)
Limit: 15 mm (0.590 inch) (for G16/J20 engine models)
