Vitara JS (2Dr) 2WD L4-1.6L DOHC MFI (1999)
1) Remove suction hose from pump, then disconnect battery negative cable.
2) Remove oil tank with suction hose.
3) Remove union bolt. Then disconnect high pressure pipe from pump.
NOTE: As fluid flows out of disconnected joints, put a receptacle under joints or a plug to pipe.
4) Disconnect pressure switch lead wire at switch terminal.
5) Loosen related bolts and remove power steering belt.
6) Remove P/S pump mounting bolts.
7) Remove P/S pump.
NOTE: Plug each port of removed pump to prevent dust or any other foreign matter from entering.
DISASSEMBLY
1) Clean its exterior thoroughly.
2) With aluminum plates placed on vise first, grip pump body with it.
3) Remove suction connector bolt, suction connector and O-ring from pump body.
4) Remove power steering pressure switch from pump body.
5) Remove plug, flow control spring and relief valve (flow control valve) from pump body.
6) Remove cover bolts, pump cover and O-ring from pump body.