Vitara JX (2Dr) 4WD L4-1.6L DOHC MFI (1999)
Brake Pedal Assy: Adjustments
Brake Pedal Free Height Inspection
BRAKE PEDAL FREE HEIGHT ADJUSTMENT
Check brake pedal free height.
If it is not with in specification, check and adjust following item 1) and 2).
Brake pedal free height "a" from carpet: 193 - 203 mm (7.60 - 7.99 inch)
1) Check measurement between booster mounting surface and center of clevis pin hole. When booster push rod clevis has been reinstalled, it is
important that the measurement is adjusted. See: Power Brake Assist/Vacuum Brake Booster
2) Check stop light switch position. Adjust it if it is out of specification.
BRAKE LIGHT SWITCH ADJUSTMENT
Adjustment should be made as follows when installing switch. Pull up brake pedal toward you and while holding it there, adjust switch position so that
clearance between end of thread and brake pedal return cushion (shown as "b" in figure).
Then tighten lock nut to specified torque.
Clearance "b": 1.5 - 2.0 mm (0.06 - 0.08 inch)
Tightening Torque (b): 7.5 Nm (0.75 kg-m, 5.5 ft. lbs.)