Celica Liftback L4-107.5 1762cc 1.8L DOHC (7A-FE) (1995)
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3.
Install spacer and cylinder end stopper, then seat components, using tool No. 09612-22011. Install snap ring.
4.
Ensure cylinder is air tight. Connect tool No. 09631-12070 to union of cylinder housing, then apply 15.75 inches Hg vacuum for approximately 30
seconds. There should be no drop in vacuum.
5.
Apply a suitable lubricant to Teflon ring, then insert control valve into housing.
6.
Apply a suitable lubricant, then install O-ring, spring and spring seat.
7.
Align match marks on valve housing and rack housing, then insert two attaching bolts and tighten specifications.
8.
Install control valve lower bearing, then apply a suitable sealant to 2 or 3 threads of bearing guide nut. Install nut, then tighten to specifications.
Using a suitable torque meter, loosen guide nut until preload of 3.9-5.6 inch lbs. is obtained.
9.
Apply Loctite 242 or equivalent to 2 or 3 threads of bearing guide locknut, then install locknut and tighten to specifications. Install rack guide seat,
rack guide, then the rack guide spring.
10.
Apply a suitable sealant to 2 or 3 threads of spring cap, then tighten cap to specifications.
11.
Adjust total preload as follows:
a. Back off spring cap 15°, then rotate control valve shaft right and left two to three times.
b. Loosen spring cap until rack guide compression spring is not functional.
c. Tighten rack guide spring cap until preload of 7.8-10.4 inch lbs. is obtained.
12.
Apply a suitable sealant to 2 or 3 threads of locknut, then install rack guide spring cap locknut and tighten to specifications. Recheck total preload.
13.
Install new claw washer and rack end, then tighten rack end specifications. Stake claw washer, using a hammer and suitable drift.
14.
Install rack boots, clamps and clips, ensuring holes in tube are not clogged, and that clip ends face outward.
15.
Screw locknuts and tie rod ends onto rack ends until match marks are aligned.
16.
Install new union seats. Install right and left turn tubes, then tighten fittings to specifications.
