Corolla L4-1.8L (2ZZ-GE) (2005)
Clutch Pedal Assembly: Adjustments
CLUTCH PEDAL SUB-ASSY (MTM)
ADJUSTMENT
1. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT
a. Turn over the floor carpet.
b. Check that the pedal height is correct.
Pedal height from asphalt sheet: 135.8 to 145.8 mm (5.346 to 5.740 inch)
c. Adjust the pedal height.
(1) Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
(2) Tighten the lock nut.
Torque: 25 Nm (250 kgf-cm, 18 ft. lbs.)
2. INSPECT PEDAL FREE PLAY AND PUSH ROD PLAY
a. Check that pedal free play and push rod play are correct.
(1) Depress the pedal until clutch resistance begins to be felt.
Pedal free play: 5.0 to 15.0 mm (0.197 to 0.591 inch)
(2) Gently depress the pedal until the resistance begins to increase a little.
Push rod play at pedal top: 1.0 to 5.0 mm (0.039 to 0.197 inch)
b. Adjust the pedal free play and push rod play.
(1) Separate the air duct and remove the lower finish panel.
(2) Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.
(3) Tighten the lock nut.
Torque: 12 Nm (120 kgf-cm, 9 ft. lbs.)
(4) After adjusting the pedal free play, check the pedal height.
(5) Connect the air duct and install the lower finish panel.