Corolla L4-2.4L (2AZ-FE) (2010)
Brake Master Cylinder: Overhaul
Disassembly
BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: DISASSEMBLY
1. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY
(a) Remove the brake master cylinder reservoir filler cap assembly from the brake master cylinder reservoir assembly.
2. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER
(a) Remove the brake master cylinder reservoir strainer from the brake master cylinder reservoir assembly.
3. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) Mount the brake master cylinder sub-assembly in a vise.
NOTICE:
Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.
(b) Using a pin punch and a hammer, tap out the straight pin and remove the brake master cylinder reservoir assembly.
4. REMOVE MASTER CYLINDER RESERVOIR GROMMET
(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder reservoir assembly.
Reassembly
BRAKE SYSTEM (OTHER): BRAKE MASTER CYLINDER: REASSEMBLY
1. INSTALL MASTER CYLINDER RESERVOIR GROMMET
(a) Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.
(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.
2. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
(a) When installing a new brake master cylinder reservoir assembly, cut off the clutch tube tip of the brake master cylinder reservoir assembly as
shown in the illustration (for Manual Transaxle).
Length of clutch tube tip: