Corolla CE Sedan 4-Door L4-1587cc 1.6L DOHC MFI (1997)
(e) Install the resonator to air hose.
(f) Install and torque the Booster installation nuts.
Torque: 13 Nm (130 kg.cm, 9 ft. lbs.)
(g) Install the clevis pin into the clevis and Brake Pedal, and install the clip to the clevis pin.
(h) Install the pedal return spring.
2. Adjust length of Booster Push Rod.
(a) Install the gasket on the Master Cylinder.
(b) Set the Special Service Tool (SST) # 09737-00010 on the gasket, and lower the pin until its tip slightly touches the piston.
Measuring Clearance Between Booster Push Rod And Pin Head (SST)
(c) Turn the SST upside down, and set it on the Booster.
SST 09737-00010
(d) Measure the clearance between the Booster Push Rod and pin head (SST). Clearance: 0 mm (0 inch)
Tightening Clevis Lock Nut
(e) Adjust the Booster Push Rod length until the push rod lightly touches the pin head.
NOTE: When adjusting the push rod, depress the Brake Pedal enough so that the push rod sticks out.
3. Install Master Cylinder.
4. Connect vacuum hose to Brake Booster.
5. Fill brake reservoir with brake fluid and bleed brake system. See: Brake Bleeding/Service and Repair
6. Check for fluid leakage.
7. Check and adjust Brake Pedal. See: Brake Pedal Assy/Testing and Inspection
Check and adjust the Brake Pedal, then tighten the clevis lock pin.
8. Do operational check. See: Testing and Inspection
