Corolla S Sedan L4-1.8L (1ZZ-FE) (2002)
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HINT: If the plunger does not spring out, press the slipper into the chain tensioner with a screwdriver or your finger so that the hook is
released from the knock pin and the plunger springs out.
14. CHECK VALVE TIMING
a. Turn the crankshaft pulley, and align its groove with timing mark 0 of the timing chain cover.
NOTICE: Always turn the crankshaft clockwise.
b. Check that the point marks of the camshaft timing sprockets are in straight line on the timing chain cover surface as shown in the illustration.
If not, turn the crankshaft 1 revolution (360°) and align the marks.
15. INSTALL CYLINDER HEAD COVER
a. Remove any old packing (FIPG) material.
b. Apply seal packing to 2 locations as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
c. Install the gasket to the cylinder head cover.
If the gasket has damage, replace a new one.
HINT: Part must be assembled within 3 minutes of application. Otherwise the material must be remove and reapplied.
d. Install the cylinder head cover and cable bracket with the 9 bolts, 2 seal washers and 2 nuts.
Uniformly tighten the bolts and nuts, in the several passes, in the sequence shown.
Torque: 11 Nm (113 kgf-cm, 8 ft. lbs.) for w/o washer 9 Nm (92 kgf-cm, 80 inch lbs.) for w/ washer
e. Connect the 2 PCV hoses to the cylinder head cover.
f.
Install the 4 ignition coils with 4 bolts.
g. Install the engine wire with 2 bolts.
h. Connect the ignition coil connectors.
i.
Install the No. 2 cylinder head cover with 2 nuts and 2 clips.
