FJ Cruiser 4WD V6-4.0L (1GR-FE) (2007)
1. FIX VANE PUMP
(a)
Using SST, fix the vane pump assembly in a vise.
SST 09630-00014 (09631-00132)
NOTICE: Do not over tighten the vise.
2. REMOVE POWER STEERING SUCTION PORT UNION
(a)
Remove the bolt and suction port union.
(b) Remove the O-ring from the suction port union.
3. REMOVE FLOW CONTROL VALVE
(a)
Remove the pressure port union.
(b) Remove the O-ring from the pressure port union.
(c)
Remove the flow control valve and compression spring.
4. REMOVE POWER STEERING OIL PRESSURE SWITCH
NOTICE: Be careful not to drop or badly damage the oil pressure switch. If damaged, replace it with a new one.
5. REMOVE VANE PUMP REAR HOUSING
(a)
Remove the 4 bolts and vane pump housing rear from the vane pump housing front.
(b) Remove the O-ring from the vane pump housing front.
6. REMOVE PULLEY SHAFT SUB-ASSEMBLY
NOTICE: Be careful not to drop or badly damage the pulley shaft. If damaged, replace it with a new one.
(a)
Using a screwdriver, remove the snap ring from the pulley shaft.
(b) Remove the pulley shaft.
7. REMOVE VANE PUMP ROTOR
(a)
Remove the 10 vane plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
9. REMOVE VANE PUMP FRONT SIDE PLATE
(a)
Remove the side plate from the vane pump housing front.
(b) Remove the O-ring from the side plate.