Highlander 4WD V6-3.0L (1MZ-FE) (2003)
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
47. INSTALL VANE PUMP ASSY
48. INSTALL TIMING BELT NO.3 COVER
49. INSTALL CAMSHAFT TIMING PULLEY
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
50. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
51. INSPECT TIMING BELT
52. INSTALL TIMING BELT
SST 09960-10010 (09962-01000, 09963-01000)
53. INSTALL CHAIN TENSIONER ASSY NO.1
54. INSTALL TIMING BELT GUIDE NO.2
55. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
56. INSTALL TIMING BELT NO.2 COVER
57. INSTALL TIMING BELT NO.1 COVER
58. INSTALL CRANKSHAFT PULLEY
SST 09213-54015 (91651-0855), 09330-00021
59. INSTALL GENERATOR BRACKET NO.2
Torque: 28 Nm (286 kgf-cm, 21 ft. lbs.)
60. INSTALL ENGINE MOUNTING STAY NO.2 RH
61. INSTALL ENGINE MOVING CONTROL ROD
62. INSTALL VANE PUMP V BELT
63. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
64. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE)
65. INSTALL WATER OUTLET
a. Install 2 new gaskets to the cylinder head.
b. Connect the water outlet to the bypass hose.
c. Install the water outlet with the 2 bolts, 2 nuts and 2 plate washers. Alternately tighten the bolts and nuts.
Torque: 15 Nm (153 kgf-cm, 11 ft. lbs.)
NOTICE: Do not scratch the seal surface of the water outlet with the stud bolt.
66. INSTALL INTAKE MANIFOLD
a. Install the intake manifold with the 9 bolts, 2 plate washers and 2 nuts. Uniformly tighten the bolts and nuts, in several passes, in the sequence
shown.
Torque: 15 Nm (153 kgf-cm, 11 ft. lbs.)
b. Retighter the water outlet mounting bolts and nuts.
Torque: 15 Nm (153 kgf-cm, 11 ft. lbs.)
67. CONNECT FUEL PIPE SUB-ASSY NO.1
68. INSTALL INTAKE AIR SURGE TANK
69. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
70. CONNECT VACUUM HOSE
71. INSTALL FRONT SUSPENSION BRACE SUB-ASSY UPPER CENTER