RAV4 2WD L4-2.0L (1AZ-FE) (2003)
Planetary Gears: Service and Repair
DISASSEMBLY
1. MEASURE TURNING TORQUE OF U/D OUTPUT SHAFT
Using SST and a torque wrench, measure the turning torque of the U/D output shaft.
SST 09387-00050, 09564-16020
Turning torque at 60 rpm: 0.10 - 4.41 Nm (1 - 45 kgf-cm, 0.9 - 319.0 inch lbs.)
HINT: Use a torque wrench with a fulcrum length of 160 mm (6.3 inch).
2. REMOVE CYLINDRICAL ROLLER BEARING INNER RACE
a. Using SST, loosen the staked part of the nut.
SST 09930-00010 (09931-00010, 09931-00020)
b. Clamp the U/D planetary gear in a soft jaw vise.
NOTICE: Be careful not to damage the differential drive pinion.
c. Using SST, remove the lock nut.
SST 09564-16020