RAV4 2WD L4-2.0L (1AZ-FE) (2003)
5. REMOVE CLUTCH MASTER CYLINDER
a. Remove the 2 nuts.
b. Pull out the master cylinder.
c. Remove the gasket, pedal stay bracket and master cylinder bracket from the master cylinder.
DISASSEMBLY
1. REMOVE INLET UNION
a. Using a pin punch and a hammer, tap out the slotted spring pin.
b. Remove the inlet union.
c. Remove the grommet from the inlet union.
2. REMOVE CLEVIS
Loosen the lock nut, and remove the clevis and lock nut.
3. REMOVE PUSH ROD
a. Remove the boot.
b. Using snap ring pliers, remove the snap ring while pushing the push rod.
c. Pull out the push rod and washer.
4. REMOVE PISTON WITH SPRING FROM CYLINDER
REASSEMBLY
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL GREASE, AS SHOWN
2. INSERT PISTON WITH SPRING INTO CYLINDER