RAV4 4-Door 4WD L4-2.0L (3S-FE) (1997)
Brake Pedal Assy: Testing and Inspection
Check Brake Pedal Height
PEDAL HEIGHT
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Pedal height from asphalt sheet: 157.1 - 167.1 mm (6.185 - 6.579 inch).
Check Pedal Freeplay
PEDAL FREEPLAY
1. Stop the engine and depress the Brake Pedal several times until there is no more vacuum left in the Booster.
2. Push in the pedal by hand until the beginning of the resistance is felt, then measure the distance.
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Pedal freeplay: 1 - 6 mm (0.04 - 0.24 inch)
NOTE: The freeplay to the 1st point of resistance is due to the play between the clevis and pin. It is 1 - 3 mm (0.04 - 0.12 inch) on the pedal.
3. If incorrect, check the Stop Light Switch clearance. If the clearance is OK, then troubleshoot the brake system.
Check Pedal Reserve
PEDAL RESERVE DISTANCE
1. Release the Parking Brake.
2. With the engine running, depress the pedal and measure the pedal reserve distance, as shown.