RAV4 4WD V6-3.5L (2GR-FE) (2006)
3. INSTALL MASTER CYLINDER RESERVOIR GROMMET
a. Apply lithium soap base glycol grease to 2 new grommets, and then install them to the master cylinder.
4. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
5. INSTALL BRAKE MASTER CYLINDER RING PIN
INSTALLATION
1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
NOTICE:
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The master cylinder and piston are designed so that the piston can easily fall out. Prevent this by making sure to tip of the master cylinder
points downward when handling the master cylinder.
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Make sure foreign matter does not attach to the master cylinder's piston. If foreign matter attaches, clean it off with a cloth. Then apply lithium
soap base glycol grease to the entire outer circumference contact surface area of the piston.
a. Install a new O-ring to the master cylinder.
b. Install the master cylinder to the booster with the 2 nuts.
Torque: 12.5 Nm (127 kgf-cm, 9 ft. lbs.)
c. Using SST, connect the 2 brake lines labeled B to the master cylinder.
SST 09023-00101
Torque:
15.2 Nm (155 kgf-cm, 11 ft. lbs.) without SST
14 Nm (144 kgf-cm, 10 ft. lbs.) with SST
HINT: Use a torque wrench with a fulcrum length of 30 cm (11.81 inch).
d. Connect the brake fluid level warning switch connector labeled A to the master cylinder.