Toyota Workshop Service and Repair Manuals

5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY See: Differential Carrier/Service and

Repair/Overhaul/Front Differential Carrier Assembly/Disassembly

6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST, remove the oil seal.

SST: 09308-10010

7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER
8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Disassembly

9. REMOVE FRONT DIFFERENTIAL CASE See: Differential Carrier/Service and Repair/Overhaul/Front Differential Carrier

Assembly/Disassembly

10. REMOVE DIFFERENTIAL DRIVE PINION See: Differential Carrier/Service and Repair/Overhaul/Front Differential Carrier

Assembly/Disassembly

11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Disassembly

12. REMOVE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER
13. INSTALL FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER

(a) Install a new bearing spacer.

14. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION
15. INSTALL FRONT DIFFERENTIAL CASE
16. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Reassembly

17. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Reassembly

18. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER
19. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL

(a) Using SST and a hammer, tap in a new oil seal.

SST: 09502-12010
SST: 09316-60011
09316-00041
Standard oil seal depth:
5.6 to 6.6 mm (0.221 to 0.260 in.)

(b) Coat the lip of the oil seal with MP grease.

20. INSTALL FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY See: Differential Carrier/Service and

Repair/Overhaul/Front Differential Carrier Assembly/Reassembly

21. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD See: Differential Carrier/Service and Repair/Overhaul/Front Differential Carrier

Assembly/Reassembly

22. INSPECT TOTAL PRELOAD See: Differential Carrier/Service and Repair/Overhaul/Front Differential Carrier Assembly/Reassembly
23. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Reassembly

24. INSTALL DIFFERENTIAL SIDE GEAR INTER SHAFT SUB-ASSEMBLY See: Differential Carrier/Service and Repair/Overhaul/Front

Differential Carrier Assembly/Reassembly

25. INSTALL FRONT DIFFERENTIAL TUBE ASSEMBLY See: Differential Carrier/Service and Repair/Overhaul/Front Differential Carrier

Assembly/Reassembly

26. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY