Sienna AWD V6-3.5L (2GR-FE) (2007)
4. REMOVE BRAKE PEDAL BUSH
(a)
Remove the 4 brake pedal bushes from the brake pedal.
5. REMOVE BRAKE PEDAL SHAFT COLLAR
(a)
Remove the 2 brake pedal shaft collars from the brake pedal.
6. REMOVE PUSH ROD PIN
(a)
Using a screwdriver, remove the 2 E-rings, 2 push rod pins and 2 plates from the brake pedal.
(b) Remove the 2 push rod bushes.
7. REMOVE BRAKE PEDAL PAD
(a)
Remove the brake pedal pad to the brake pedal sub-assembly.
REASSEMBLY
1. INSTALL BRAKE PEDAL PAD
(a)
Install the brake pedal pad to the brake pedal sub-assembly.
2. INSTALL PUSH ROD PIN
(a)
Apply lithium soap base glycol grease to inside surface of 2 new push rod bushes.
(b) Install the 2 new push rod bushes.
(c)
Install the 2 push rod pins with the 2 plate to the brake pedal.
(d) Using needle-nose pliers, install the 2 new E-rings to the 2 push rod pins.
NOTICE: Install the E-ring securely to the grooves of the push rod pin.
3. INSTALL BRAKE PEDAL BUSH
(a)
Apply lithium soap base glycol grease to inside surface of 4 new brake pedal bushes.
(b) Install the 4 brake pedal bushes to the brake pedal.
4. INSTALL BRAKE PEDAL SHAFT COLLAR
(a)
Apply the lithium soap base glycol grease to inside surface of 2 brake pedal shaft collars.
(b) Install the 2 brake pedal shaft collars to the brake pedal.
5. INSTALL BRAKE PEDAL
(a)
Install the 2 brake pedal shafts, 2 nuts, brake pedal and brake pedal bracket No. 3 to the brake pedal support sub-assembly.
6. INSTALL STOP LIGHT SWITCH CUSHION
(a)
Install the stop light switch cushion to the brake pedal sub-assembly.
7. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a)
Install the stop light switch mounting adjuster to the brake pedal support sub-assembly.
(b) Install the stop light switch assembly until the body hits the cushion.
(c)
Make a quarter turn clockwise to install the stop light switch assembly.
NOTICE: The turning torque for installing the stop light switch assembly.
Torque: 1.5 Nm (15 kgf-cm, 13 inch lbs.) or less
HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the
direction to be pulled out.