T100 Extra Cab Pickup 4WD V6-3.4L (5VZ-FE) (1997)
4. Remove shifting keys and key springs from front drive clutch assembly. Using a screwdriver, remove the two shifting key spring and three shifting
keys.
INSPECTION
1. Inspect rear output shaft. Using a micrometer, measure the outer diameter of the rear output shaft journal surface.
Minimum diameter:
Part A: 27.98 mm (1.1016 inch)
Part B: 36.99 mm (1.4563 inch)
2. Inspect drive sprocket radial clearance. Using a dial indicator, measure the radial clearance between the sprocket and shaft with the needle roller
bearing installed.
Standard clearance: 0.010-0.055 mm (0.0004-0.0022 inch).
Maximum clearance: 0.055 mm (0.0022 inch).
If the clearance exceeds the maximum, replace the drive sprocket, rear output shaft or needle roller bearing.
3. Inspect front drive shift fork and clutch sleeve clearance. Using a feeler gauge, measure the clearance between the front drive shift fork and clutch
sleeve.
Maximum clearance: 1.0 mm (0.039 inch).
If the clearance exceeds the maximum, replace the shift fork or clutch sleeve.
4. Inspect high and low shift fork and clutch sleeve clearance. Using a feeler gauge, measure the clearance between the high and low shift fork and
clutch sleeve.
Maximum clearance: 1.0 mm (0.039 inch).
If the clearance exceeds the maximum, replace the shift fork or clutch sleeve.
ASSEMBLY