Tacoma 4WD L4-2.7L (2TR-FE) (2005)
Seals and Gaskets: Service and Repair
TRANSFER ADAPTER OIL SEAL (R155F)
REPLACEMENT
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSY (SEPARATE SEAT TYPE)
3. REMOVE CONSOLE BOX ASSY REAR (SEPARATE SEAT TYPE)
4. REMOVE CONSOLE BOX FRONT (SEPARATE SEAT TYPE)
5. REMOVE CONSOLE BOX FRONT (BENCH SEAT TYPE)
6. REMOVE SHIFT LEVER BOOT ASSY
7. REMOVE FLOOR SHIFT SHIFT LEVER ASSY
8. REMOVE ENGINE UNDER COVER SUB-ASSY NO.2
9. DRAIN MANUAL TRANSMISSION OIL
10. REMOVE EXHAUST PIPE ASSY FRONT
11. REMOVE PROPELLER SHAFT ASSY FRONT
12. REMOVE PROPELLER W/ CENTER BEARING SHAFT ASSY (ACCESS CAB)
13. REMOVE PROPELLER SHAFT ASSY (REGULAR CAB)
14. REMOVE MANIFOLD STAY
15. REMOVE STARTER ASSY
16. SEPARATE CLUTCH RELEASE CYLINDER ASSY
17. REMOVE FRAME CROSSMEMBER SUB-ASSY NO.3
18. REMOVE ENGINE MOUNTING INSULATOR REAR NO.1
19. DISCONNECT WIRE HARNESS
20. REMOVE MANUAL TRANSMISSION W/ TRANSFER
21. REMOVE TRANSFER ASSY
22. REMOVE TRANSFER ADAPTER OIL SEAL
a. Using SST, remove the transfer adapter oil seal.
SST 09308-00010
NOTICE: Do not damage the oil seal fitted surface of the transfer adapter.
23. INSTALL TRANSFER ADAPTER OIL SEAL
a. Using SST and a hammer, tap in a new oil seal.
SST 09223-00010
Drive in depth: 45.9 - 0.5 mm (1.807 - 0.020 inch)
NOTICE: Be careful not to damage the oil seal.
b. Coat the lip of the oil seal with MP grease.
24. INSTALL TRANSFER ASSY
25. INSTALL MANUAL TRANSMISSION W/ TRANSFER
26. CONNECT WIRE HARNESS
27. INSTALL ENGINE MOUNTING INSULATOR REAR NO.1
28. INSTALL FRAME CROSSMEMBER SUB-ASSY NO.3