Tacoma 4WD L4-2.7L (3RZ-FE) (2004)
Clutch Pedal Assembly: Testing and Inspection
INSPECTION
1. CHECK THAT PEDAL HEIGHT IS CORRECT
Pedal height from floor panel: 170.0 - 180.0 mm (6.692 - 7.086 inch)
Pedal height from asphalt sheet: 167.0 - 177.0 mm (6.574 - 6.968 inch)
2. IF NECESSARY, ADJUST PEDAL HEIGHT
Loosen the lock nut and turn the stopper bolt until the height is correct. Tighten the lock nut.
3. CHECK THAT PEDAL FREE PLAY AND PUSH ROD PLAY ARE CORRECT
a. Depress the pedal until the clutch resistance begins to be felt.
Pedal free play: 5.0 - 15.0 mm (0.197 - 0.591 inch)
b. Gently depress the pedal until the resistance begins to increase a little.
Push rod play at pedal top: 1.0 - 5.0 mm (0.039 - 0.197 inch)
4. IF NECESSARY, ADJUST PEDAL FREEPLAY AND PUSH ROD PLAY
a. Loosen the lock nut and turn the push rod until the freeplay and push rod play are correct.
b. Tighten the lock nut.
c. After adjusting the pedal freeplay, check the pedal height.
d. Connect the air duct and install the lower finish panel.
5. CHECK CLUTCH RELEASE POINT
a. Pull the parking brake lever and install wheel stopper.
b. Start the engine and idle the engine.
c. Without depressing the clutch pedal, slowly shift the shift lever into reverse position until the gears contact.
d. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke
end position.