Tacoma Extra Cab 2WD L4-2438cc 2.4L DOHC MFI (1997)
4. Inspect reverse idler gear and shift arm shoe clearance.
Using a feeler gauge, measure the clearance between the reverse idler gear and shift arm shoe.
Standard Clearance: 0.20-0.41 mm (0.0079-0.0161 inch)
Maximum Clearance: 0.90 mm (0.0354 inch)
If the clearance exceeds the maximum, replace the shift arm shoe or reverse idler gear.
5. Inspect 5th gear synchronizer ring.
a. Check for wear or damage.
b. Install the synchronizer pull ring, cone ring and outer ring to the 5th gear.
c. Check the braking effect of the synchronizer ring.
Turn the synchronizer ring in one direction while pushing it to the gear cone. Check that the ring locks. If it does not lock, replace the
synchronizer ring.
6. Inspect shift fork and hub sleeve clearance.
Using a feeler gauge, measure the clearance between the hub sleeves and shift forks.
Maximum Clearance: 1.0 mm (0.039 inch)
If the clearance exceeds the maximum, replace the shift fork or hub sleeve.
