Tacoma Extra Cab 4WD L4-2693cc 2.7L DOHC MFI (1997)
Solenoid: Service and Repair
1. Remove A.D.D. switch.
2. Remove sleeve fork pin.
a. Using a hexagon wrench, remove the screw plug.
b. Using a pin punch and a hammer, remove the pin through the hole of clutch case cover.
3. Separate actuator from clutch case cover and remove sleeve fork. Using a hexagon wrench, remove the screw plug.
b. Remove the spring seat, spring and steel ball.
c. Remove the 2 bolts and actuator from the clutch case cover.
d. Separate the actuator from the clutch case cover and remove the sleeve fork.
e. Remove the O-ring from the actuator.
4. Install sleeve fork and actuator into clutch case cover.
a. Install a new O-ring to the actuator.
b. Coat the O-ring with MP grease.
c. Place the sleeve fork and install the actuator to the clutch case cover.
d. Torque the 2 bolts.
Torque to 21 Nm (15 ft. lbs.)
e. Install the steel ball, spring and spring seat.
f.
Coat the threads of screw plug with FIPG.
FIPG: Part No. 08826-00090, THREE BOND 1281, or equivalent.
g. Using a hexagon wrench, install the screw plug.
Torque to 13 Nm (9 ft. lbs.)
5. Install sleeve fork pin.
a. Using a pin punch and a hammer, install the pin through the hole of clutch case cover.
b. Coat the threads of screw plug with FIPG: Part No. 08826-00090, THREE BOND 1281, or equivalent.
c. Using a hexagon wrench, install the screw plug.
Torque to 20 Nm (14 ft. lbs.)
6. Install A.D.D. switch. Install a new gasket and indicator switch.
Torque to 40 Nm (30 ft. lbs.)