Tacoma Extra Cab 4WD L4-2693cc 2.7L DOHC MFI (1997)
Minimum Diameter:
Part A: 27.98 mm (1.1016 inch)
Part B: 36.98 mm (1.4561 inch)
2. Inspect drive sprocket radial clearance.
Using a dial indicator, measure the radial clearance between the sprocket and shaft with the needle roller bearing installed.
Standard Clearance: 0.010-0.055 mm (0.0004-0.0022 inch)
Maximum Clearance: 0.055 mm (0.0022 inch) If the clearance exceeds the Maximum, replace the drive sprocket, rear output shaft or needle
roller bearing.
3. Inspect front drive shift fork and clutch sleeve clearance.
Using a feeler gauge, measure the clearance between the front drive shift fork and clutch sleeve.
Maximum Clearance: 1.0 mm (0.039 inch) If the clearance exceeds the Maximum, replace the shift fork or clutch sleeve.
4. Inspect high and low shift fork and clutch sleeve clearance.
Using a feeler gauge, measure the clearance between the high and low shift fork and clutch sleeve.
Maximum Clearance: 1.0 mm (0.039 inch)
If the clearance exceeds the Maximum, replace the shift fork or clutch sleeve.
ASSEMBLY
1. Install front drive clutch sleeve onto drive sprocket.
a. Install the front drive clutch sleeve onto the drive sprocket.
HINT: Make sure to install the clutch sleeve in the correct direction.
