Tacoma Regular Cab 4WD V6-3.4L (5VZ-FE) (1997)
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If the clearance exceeds the Maximum, replace the shift fork or clutch sleeve.
ASSEMBLY
1. Install front drive clutch sleeve onto drive sprocket.
a. Install the front drive clutch sleeve onto the drive sprocket.
HINT: Make sure to install the clutch sleeve in the correct direction.
b. Install the 3 shifting keys and 2 springs.
NOTICE: Install the key springs positioned so that their end gaps are not in line.
2. Install drive sprocket with front drive clutch sleeve assembly, spacer and bearing.
a. Apply gear oil to the shaft and needle roller bearing.
b. Place the synchronizer ring on the spline and align the ring slots with the shifting keys. Install the needle roller bearing in the drive sprocket.
d. Install the drive sprocket with the front drive clutch sleeve assembly.
3. Inspect drive sprocket thrust clearance.
Using a feeler gauge, measure the drive sprocket thrust clearance.
Standard Clearances. 0.10-0.25 mm (0.0039-0.0098 inch)
