Tercel Sedan 2-Door L4-1456cc 1.5L SOHC (3E-E) (1991)
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Steering Gear: Service and Repair
With Power Steering
Removal and Installation
1.
Raise and support vehicle, then remove front wheel.
2.
Remove tie rod end cotter pin and nut, then using tool No. 09628-62011 or 09611-22012 or equivalent, disconnect tie rod end from steering
knuckle.
3.
On 1989 models, remove charcoal canister and bracket.
4.
On all models, remove column hole cover attaching bolts, then remove cover.
5.
Place installation alignment mark on universal joint and shaft.
6.
On 1989-90 models, remove u-joint bolts, then slide to column side, and disconnect from gear housing, then remove joint.
7.
On 1991-92 models, loosen upper and lower universal joint set bolt, then pull joint upward from control valve shaft.
8.
On all models, using tool No. 09631-22020 or equivalent, disconnect pressure and return tubes.
9.
Remove exhaust pipe clamp from front bracket, then remove exhaust pipe.
10.
Remove rear engine bracket.
11.
Remove gear housing attaching nuts and bolts, then slide gear to RH side, then to LH side to remove.
12.
Reverse procedure to install.
Disassembly and Assembly
Disassembly
Fig. 50 Exploded View Of Power Steering Gear. Paseo & Tercel
1.
Place steering gear in suitable vice, then remove pressure lines using suitable tool, Fig. 50.
2.
Remove the air control valve.
3.
Mark position of tie-rod and rack end for reference during assembly, then remove tie-rods.
4.
Remove rack boots, then unstake claw washer.
5.
Using suitable tool, remove rack ends, then the claw washer.
6.
Using suitable tool, remove rack guide spring cap locknut.
7.
Remove rack guide spring cap, using suitable tool.
8.
Remove rack guide spring, rack guide and rack housing cap.
9.
Using suitable tool, remove self locking nut.
10.
Remove control valve dust cover, then the snap ring. Using suitable tool, remove the control valve with oil seal and bearing, then the oil seal from
the control valve.
