Tercel Sedan 2-Door L4-1497cc 1.5L DOHC (5E-FE) (1995)
Output Shaft: Service and Repair
Disassembly
1. INSPECT 1ST AND 2ND GEAR THRUST CLEARANCE
Using a feeler gauge. measure the thrust clearance.
Standard clearance:
1st gear: 0.10 - 0.40 mm (0.0039 - 0.0157 in.)
2nd gear: 0.10 - 0.45 mm (0.0039 - 0.0177 in.)
Maximum clearance:
1st gear: 0.45 mm (0.0177 in.)
2nd gear: 0.50 mm (0.0197 in.)
2. INSPECT 1ST AND 2ND GEAR RADIAL CLEARANCE
Using a dial indicator. measure the radial clearance between the gear and shaft.
Standard clearance: 0.015 - 0.058 mm (0.0006 - 0.0023 in.)
Maximum clearance: 0.070 mm (0.0028 in.)
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
3. REMOVE REAR BALL BEARING, 4TH DRIVEN GEAR AND OUTPUT GEAR SPACER FROM OUTPUT SHAFT
a. Using SST and a press, remove the rear ball bearing and 4th driven gear.
SST 09950-00020
b. Remove the output gear spacer.