Vauxhall Workshop Service and Repair Manuals

1st Cylinder TDC, Adjust  

  Remove, Disconnect   

Remove air intake hose, air cleaner housing and upper part of front toothed belt cover. For 17 D and 17 DR: Remove clutch cover plate. For X 17 DTL with single-piece oil pan: Remove flywheel cover plate and install TDC Adjuster KM-851 (4).     Adjust    At the fastening bolt of the toothed belt drive pulley, turn crankshaft in direction of engine rotation until marks align:   For 17 D and 17 DR: Mark (1) on flywheel must align with mark (2) on transmission housing. For X 17 DTL with single-piece oil pan: Mark (3) on flywheel must align with tip on TDC Adjuster KM-851. For X 17 DTL with two-piece oil pan: Crankshaft Retaining Pin KM-951 (5) must engage with flywheel stop. At the same time, notch (6) on fuel injection pump pulley must align with mark (7) on rear toothed belt cover.   To check TDC position: Remove oil filler closure cap and note cam position of camshaft - the cams for the first cylinder must point upwards.

  Install, Connect   

For 17 D and 17 DR: Install clutch cover plate.  

For X 17 DTL with two-piece oil pan: Remove Crankshaft Retaining Pin KM-951.  

For X 17 DTL with single-piece oil pan: Remove TDC Adjuster KM-851 and install flywheel cover plate.  

Attach upper part of front toothed belt cover (3) to rear toothed belt cover - 4 Nm/3 lbf. ft.   Install air cleaner housing (1) and air intake hose (2).