Install, Connect
Install engine with transmission and engine damping blocks in engine compartment - note attaching parts. Attach engine to Engine Bridge KM-263-B or MKM-883-1.
Install front right and left engine damping blocks to side member - tightening torque 65 Nm/48 lbf. ft. 1) .
Fasten axle shafts to transmission - see operation "Axle Shafts, Remove and Install" in group "E".
Install front axle body - see operation "Front Axle Body, Remove and Install" in group "E".
Attach oil lines to power steering pump - tightening torque 28 Nm/20.5 lbf. ft.
Attach oil cooler lines with banjo bolts and new seal rings to oil cooler adapter - tightening torque 30 Nm/22 lbf. ft. Fasten fastening clamp for oil cooler lines to front axle body.
Install front exhaust pipe with catalytic converter. Front exhaust pipe to exhaust manifold - tightening torque 25 Nm/18.5 lbf. ft.
Attach speedometer cable. Attach clutch cable to clutch release lever.
Install shift guide on shift rod - tightening torque 15 Nm/11 lbf. ft. Adjust shifting - see operation "Transmission Shift Linkage, Adjust" in group "K".
Install, Connect
Attach fuel lines with banjo bolts and new seal rings to single-box filter - tightening torque 15 Nm/11 lbf. ft. Remove spring clamps. Connect wiring harness plug to single-box filter. Connect brake servo vacuum line to vacuum pump - tightening torque 18 Nm/13.5 lbf. ft.
Fasten Bowden cable for engine speed adjusting lever to fuel injection pump - note cable routing. With cable clip, loosely attach Bowden cable for engine speed adjusting lever to crankcase vent pipe - avoid contact with glow plug rail.
Attach coolant hoses (5) and (6) to coolant pipe. Attach coolant hoses (3) and (4) to thermostat housing. Install upper coolant hose (2) and lower coolant hose (7). Connect wiring harness plug to thermoswitch (1). Install charge air pipe on cylinder block. Attach lower charge air hose to intercooler and charge air pipe. Attach upper charge air hose to intake manifold and intercooler. Install air intake shroud, air intake hose and air cleaner housing. |
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