Vauxhall Workshop Service and Repair Manuals

KM-128-A

Tension testing unit

Testing V-belt tension

KM-135

Adapter

To measure engine oil pressure in conjunction with KM-498-B

KM-194-C

Spark Plug Key

Removing and installing spark plugs with WAF 16 mm

KM-210-B

Remover

Removing the toothed belt drive pulley in conjunction with KM-516 and KM-647

KM-235-D

Installer

Hammering in crankshaft bearing sealing ring

KM-253

Reamer 0.075 mm

oversize

KM-254

Reamer 0.150 mm

oversize

KM-255

Reamer 0.250 mm

oversize

Roughening the valve guide

KM-263-B

Engine bridge

Holding/lifting the engine

KM-266-A

Remover and installer

Installation of bearing bush, starter

KM-301

Gauge Bar

To check piston projection

KM-340-1-E

Valve-milling set

Milling, correcting valve seat

KM-348

Valve spring tensioner

Compressing the valve springs, cylinder head dismantled

KM-352

Insertion sleeve

Assembling valve stem seals

KM-412

Engine Overhaul Stand

To hold the removed engine

KM-412-8-A

Adapter

Holding engine in conjunction with KM-412 (16 LZ2 and 1.8 / 2.0 litre engine)

KM-412-10

Adapter

To hold engine in conjunction with KM-412 (1.4 / 1.6 litre engine apart from 16 LZ2)

KM-417

Assembly Sleeves

Inserting crankshaft sealing ring in oil pump

KM-419

Distance gauge

Checking valve stem projection after valve seat has been machined

KM-421-A

Adjusting spanner

Adjusting toothed belt tension

KM-422

Installer

Inserting sealing ring in camshaft housing

KM-427

Remover and installer

To install guide pins into engine block

KM-469-A

Remover and installer

Removing and installing crankshaft sealing ring

KM-470-B

Angular Torque Wrench

To tighten cylinder head bolts

KM-471

Adapter

Checking pressurised cooling system in conjunction with cooling system tester

KM-498-B

Oil Pressure Manometer

Checking engine oil pressure in conjunction with KM-135

KM-510-A

Toothed belt tester

Checking, adjusting toothed belt tension

KM-511

Remover and installer

Installing crankshaft sealing ring in conjunction with KM-469-A

KM-512

Distance gauge

Checking valve stem projection after valve seat has been machined

KM-513-A

Assembly Sleeves

Installing front crankshaft sealing ring

KM-516

Removing bolts

Removing toothed belt drive pulley in conjunction with KM-210-A and KM-647

KM-517-B

Flywheel Locking Device

Locking flywheel/drive disc

KM-526-A

Clamping bracket

Clutch assembly

KM-535

Installer

Installing crankshaft sealing ring in conjunction with KM-635

KM-556-A

Withdrawing tool

Removing oil short-circuit valve from cylinder head

KM-565-A

Remover and installer

Removing and installing cam followers and hydraulic valve lifters

MKM-571-B

Dial Gauge

Measuring the piston projection

MKM-588-A

Pressure gauge for performing checks

Checking fuel pressure

MKM-596-A

Measuring instrument

Measuring oil temperature, special exhaust gas investigation, exhaust emission check

MKM-604-C

Torx Bit and Socket Set

Removing and installing Torx bolts

KM-605

Test adapter

Connecting CO-test unit (vehicles with open loop catalytic converter).

KM-609

Electronic Kit I

Diagnosis of electrical and electronic systems

MKM-610

Torque wrench 1/2" drive

Measuring range 30 - 130 Nm

MKM-611

Torque wrench 3/8" drive

Measuring range 10 - 60 Nm

KM-612

Ribbed V-belt tensioner

Tensioning ribbed V-belt

KM-632-A

Tensioning tool

Tensioning clutch assembly (engine removed)

KM-634

Remover and installer

Removing and installing piston bolts

KM-635

Installer

To install rear crankshaft seal ring in conjunction with KM-535

KM-636

Installer

Installation of rear crankshaft sealing ring

KM-637

Adjusting spanner

Adjusting toothed belt tension

KM-639

Remover and installer

Removing and installing idle shut-off solenoid (2 E 3 carburettor)

KM-640

Diagnostic switch

Triggering flashing code (engines with self-diagnosis)

KM-647

Remover

Removing toothed belt drive pulley in conjunction with KM-210-A and KM-516

KM-652

Flywheel Locking Device

Locking flywheel

KM-662-C

Holding Wrench

To hold toothed belt drive pulley when removing and installing fastening bolt

KM-664

Reamer set

Roughening the valve guide

MKM-667

Pressure and Vacuum Pump

Checking vacuum unit for leaks

KM-693-A

Assembly Sleeves

To install crankshaft front seal ring

KM-717

Puller

Spark plug boot puller

KM-726-A

Oil Filter Wrench

Removing and installing the oil filter

KM-728-A

Removing and installing wrench

Removing and installing the knock sensor

KM-834-A

Installer

Removing and installing heat protection sleeves

KM-840

Puller

Dismantling valve stem seal

MKM-883-1

Engine bridge

Holding/lifting the engine

MKM-889

Remover and installer

Removing and installing the valve stem seals (cylinder head installed)

MKM-890

Remover and installer

Removing and installing the camshaft (cylinder head installed) (1.8 / 2.0 litre engine and 16 LZ2)

MKM-891

Remover and installer

Removing and installing the camshaft (cylinder head installed) (1.4 / 1.6 litre engine apart from 16 LZ2)

KM-913-A

Tensioning spanner, ribbed V-belt

Tensioning/relieving tension on the ribbed V-belt tension roller

KM-956-1

Clamp with handle

Holding the camshaft pulleys to release/tighten the fastening bolts in conjunction with KM-6347

KM-2355

Socket wrench

To loosen/tighten cylinder head bolts

KM-2358

Retaining cable

Removing and installing engine

KM-6347

Bracket

Holding the camshaft pulleys to release/tighten the fasting bolts in conjunction with KM-956-1

KM-J-26792

Test spark plug

Testing ignition sparks

KM-J-34730-91

Pressure Tester

To check fuel pressure

KM-J-37228

Separating tool

For removing the sheet metal oil pan