vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Cylinder head, overhaul - grind valve > < Spark plug thread, rework

 

Cylinder Head, Disassemble and Assemble  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove cylinder head - see operation "Cylinder Head, Remove and Install".  

Remove hydraulic valve lifter - lay in installation position.  

Remove all attaching parts from cylinder head.  

Mark valves for identification. Tension valve springs with KM-348 (1). Remove valve keepers, upper valve spring plate, valve springs. Remove valves, remove valve stem seals with KM-840. Remove valve spacer rings (2 - exhaust), lower valve spring plate (3 - intake).  

Object Number: 616195  Size: DEFAULT  Clean   

Clean sealing surfaces and remove sealant remnants.  

Object Number: 2392617  Size: DEFAULT

 

 

Object Number: 616196  Size: DEFAULT  Inspect   

Check sealing surfaces for evenness. Check guides, lubricating and bearing points for wear - see operation "Cylinder Head, Overhaul".  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Coat valves with engine oil and insert in cylinder head.  

Install valve spacer rings (1 - exhaust), lower valve spring plate (2 - intake).  

Insert new valve stem seal (3) with KM-352 (5).  

Drive valve stem seal CAREFULLY in to stop with LIGHT hammer blows.  

Object Number: 2400569  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install valve springs and valve spring cap. Tension valve springs with KM-348 (1) and insert valve keepers.  

Object Number: 616201  Size: DEFAULT  Important!   

Note markings made on valves.  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Coat hydraulic valve lifter with oil and insert in cylinder head - note installation position.  

Install all attaching parts at cylinder head.  

Install cylinder head - see operation "Cylinder Head, Remove and Install".  

Object Number: 2387650  Size: DEFAULT

 

 


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Cylinder head, overhaul - grind valve > < Spark plug thread, rework