Special Service Tools
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KM-128-A
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Tension testing unit
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Testing V-belt tension
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KM-135
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Adapter
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To measure engine oil pressure in conjunction with KM-498-B
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KM-194-C
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Spark Plug Key
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Removing and installing spark plugs with WAF 16 mm
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KM-210-B
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Remover
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Removing the toothed belt drive pulley in conjunction with
KM-516 and KM-647
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KM-235-D
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Installer
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Hammering in crankshaft bearing sealing ring
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Special Service Tools (continued)
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KM-253
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Reamer 0.075 mm
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oversize
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KM-254
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Reamer 0.150 mm
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oversize
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KM-255
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Reamer 0.250 mm
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oversize
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Roughening the valve guide
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KM-263-B
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Engine bridge
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Holding/lifting the engine
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KM-266-A
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Remover and installer
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Installation of bearing bush, starter
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KM-301
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Gauge Bar
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To check piston projection
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KM-340-1-E
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Valve-milling set
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Milling, correcting valve seat
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Special Service Tools (continued)
KM-348
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Valve spring tensioner
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Compressing the valve springs, cylinder head dismantled
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KM-352
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Insertion sleeve
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Assembling valve stem seals
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KM-412
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Engine Overhaul Stand
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To hold the removed engine
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KM-412-8-A
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Adapter
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Holding engine in conjunction with KM-412 (16 LZ2 and 1.8 / 2.0
litre engine)
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KM-412-10
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Adapter
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To hold engine in conjunction with KM-412 (1.4 / 1.6 litre
engine apart from 16 LZ2)
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Special Service Tools (continued)
KM-417
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Assembly Sleeves
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Inserting crankshaft sealing ring in oil pump
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KM-419
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Distance gauge
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Checking valve stem projection after valve seat has been
machined
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KM-421-A
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Adjusting spanner
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Adjusting toothed belt tension
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KM-422
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Installer
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Inserting sealing ring in camshaft housing
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KM-427
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Remover and installer
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To install guide pins into engine block
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Special Service Tools (continued)
KM-469-A
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Remover and installer
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Removing and installing crankshaft sealing ring
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KM-470-B
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Angular Torque Wrench
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To tighten cylinder head bolts
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KM-471
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Adapter
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Checking pressurised cooling system in conjunction with cooling
system tester
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KM-498-B
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Oil Pressure Manometer
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Checking engine oil pressure in conjunction with KM-135
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KM-510-A
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Toothed belt tester
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Checking, adjusting toothed belt tension
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Special Service Tools (continued)
KM-511
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Remover and installer
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Installing crankshaft sealing ring in conjunction with
KM-469-A
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KM-512
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Distance gauge
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Checking valve stem projection after valve seat has been
machined
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KM-513-A
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Assembly Sleeves
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Installing front crankshaft sealing ring
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KM-516
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Removing bolts
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Removing toothed belt drive pulley in conjunction with KM-210-A
and KM-647
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KM-517-B
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Flywheel Locking Device
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Locking flywheel/drive disc
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Special Service Tools (continued)
KM-526-A
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Clamping bracket
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Clutch assembly
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KM-535
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Installer
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Installing crankshaft sealing ring in conjunction with
KM-635
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KM-556-A
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Withdrawing tool
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Removing oil short-circuit valve from cylinder head
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KM-565-A
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Remover and installer
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Removing and installing cam followers and hydraulic valve
lifters
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MKM-571-B
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Dial Gauge
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Measuring the piston projection
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Special Service Tools (continued)
MKM-588-A
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Pressure gauge for performing checks
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Checking fuel pressure
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MKM-596-A
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Measuring instrument
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Measuring oil temperature, special exhaust gas investigation,
exhaust emission check
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MKM-604-C
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Torx Bit and Socket Set
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Removing and installing Torx bolts
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KM-605
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Test adapter
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Connecting CO-test unit (vehicles with open loop catalytic
converter).
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KM-609
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Electronic Kit I
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Diagnosis of electrical and electronic systems
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Special Service Tools (continued)
MKM-610
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Torque wrench 1/2" drive
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Measuring range 30 - 130 Nm
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MKM-611
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Torque wrench 3/8" drive
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Measuring range 10 - 60 Nm
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KM-612
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Ribbed V-belt tensioner
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Tensioning ribbed V-belt
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KM-632-A
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Tensioning tool
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Tensioning clutch assembly (engine removed)
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KM-634
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Remover and installer
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Removing and installing piston bolts
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Special Service Tools (continued)
KM-635
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Installer
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To install rear crankshaft seal ring in conjunction with
KM-535
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KM-636
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Installer
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Installation of rear crankshaft sealing ring
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KM-637
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Adjusting spanner
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Adjusting toothed belt tension
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KM-639
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Remover and installer
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Removing and installing idle shut-off solenoid (2 E 3
carburettor)
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KM-640
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Diagnostic switch
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Triggering flashing code (engines with self-diagnosis)
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Special Service Tools (continued)
KM-647
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Remover
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Removing toothed belt drive pulley in conjunction with KM-210-A
and KM-516
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KM-652
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Flywheel Locking Device
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Locking flywheel
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KM-662-C
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Holding Wrench
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To hold toothed belt drive pulley when removing and installing
fastening bolt
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KM-664
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Reamer set
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Roughening the valve guide
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MKM-667
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Pressure and Vacuum Pump
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Checking vacuum unit for leaks
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Special Service Tools (continued)
KM-693-A
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Assembly Sleeves
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To install crankshaft front seal ring
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KM-717
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Puller
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Spark plug boot puller
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KM-726-A
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Oil Filter Wrench
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Removing and installing the oil filter
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KM-728-A
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Removing and installing wrench
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Removing and installing the knock sensor
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KM-834-A
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Installer
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Removing and installing heat protection sleeves
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Special Service Tools (continued)
KM-840
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Puller
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Dismantling valve stem seal
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MKM-883-1
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Engine bridge
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Holding/lifting the engine
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MKM-889
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Remover and installer
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Removing and installing the valve stem seals (cylinder head
installed)
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MKM-890
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Remover and installer
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Removing and installing the camshaft (cylinder head installed)
(1.8 / 2.0 litre engine and 16 LZ2)
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MKM-891
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Remover and installer
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Removing and installing the camshaft (cylinder head installed)
(1.4 / 1.6 litre engine apart from 16 LZ2)
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Special Service Tools (continued)
KM-913-A
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Tensioning spanner, ribbed V-belt
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Tensioning/relieving tension on the ribbed V-belt tension
roller
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KM-956-1
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Clamp with handle
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Holding the camshaft pulleys to release/tighten the fastening
bolts in conjunction with KM-6347
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KM-2355
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Socket wrench
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To loosen/tighten cylinder head bolts
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KM-2358
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Retaining cable
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Removing and installing engine
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KM-6347
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Bracket
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Holding the camshaft pulleys to release/tighten the fasting
bolts in conjunction with KM-956-1
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Special Service Tools (continued)
KM-J-26792
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Test spark plug
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Testing ignition sparks
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KM-J-34730-91
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Pressure Tester
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To check fuel pressure
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KM-J-37228
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Separating tool
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For removing the sheet metal oil pan
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