vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Engine without transmission, remove and install (version without pot flywheel) > < Engine, check for leaks (CO content in cooling system)

 

Auxiliary Aggregates Support, Remove and Install  

Notice: 

The following describes removal when the hydraulic or refrigerant system is closed.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove ribbed V-belt - see operation "Ribbed V-belt, Remove and Install". Insert retaining pin in ribbed V-belt tension roller.  

Remove fastening bolts (1) and (2) from power steering pump. Suspend power steering pump at suitable point.  

Detach wiring harness plug (4) from AC compressor.  

Remove front fastening bolts (3) from air-conditioning system compressor. Remove fastening bolts (6) from auxiliaries bearer and cylinder block. Remove rear fastening bolts (5) from air-conditioning compressor and remove holder - note different bolt lengths.  

Set AC compressor on front axle body.  

Object Number: 2394909  Size: DEFAULT

 

 

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Remove front axle body - see operation "Front Axle Body, Remove and Install" in group "E".  

Notice: 

When lowering front axle body, ensure that the refrigerant lines are not under tension - support or suspend AC compressor.  

Remove fastening bolts (1) from ribbed V-belt tension roller and remove ribbed V-belt tension roller.  

Object Number: 2386905  Size: DEFAULT

Disconnect auxiliaries bearer from cylinder block and remove downwards..  

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install auxiliaries bearer on cylinder block - tightening torque 35 Nm. Install ribbed V-belt tension roller on auxiliaries bearer - tightening torque 20 Nm.  

Object Number: 2387028  Size: DEFAULT

 

 

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install front axle body - see operation "Front Axle Body, Remove and Install" in group "E".  

Install holder with rear fastening bolts (5) on air-conditioning system compressor - tightening torque 35 Nm. Note different bolt lengths. Install holder with fastening bolts (6) on auxiliaries bearer and cylinder block - tightening torque 35 Nm. Install front fastening bolts (3) on air-conditioning system compressor - tightening torque 35 Nm.  

Connect wiring harness plug (4) to AC compressor.  

Install power steering pump by means of fastening bolts (1) and (2) - tightening torque 30 Nm.  

Install ribbed V-belt - see operation "Ribbed V-belt, Remove and Install". Remove retaining pin from ribbed V-belt tension roller.  

Object Number: 2394909  Size: DEFAULT

 

 


Related Literature Units
-
-

Engine without transmission, remove and install (version without pot flywheel) > < Engine, check for leaks (CO content in cooling system)