vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Illustration: Multi-disc clutch assembly C0 and C3 AF 13 > < Multi-disc clutch assembly C1 - summary AF 13

 

Multi-plate Clutch Assembly C1, Overhaul  

Object Number: 616193  Size: DEFAULT  Disassemble   

Remove thrust washer (1) and slotted seal rings (2). Remove retaining ring (3) for multi-plate clutch C1 with suitable screwdriver. Remove flange (4), lining plates (5) and steel plates (6).  

Install Clutch Tensioner KM-J-23078-A (7) and clamp nut for tensioning in vice. Turn housing for multi-plate clutch C1 (compressing release springs) until retaining ring is free. Remove retaining ring with KM-396 (8).  

Release KM-J-23078-A and remove. Remove return springs assembly.  

Object Number: 2391961  Size: DEFAULT

 

 

Insert housing with piston for multi-plate clutch C1 (1) in rear cover.  

Object Number: 616201  Size: DEFAULT  Important!   

When inserting in rear cover, ensure that the slotted seal rings (x 4) do not get damaged.  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Piston for multi-plate clutch C1 (2) - blow in low pressure compressed air (arrow). Replace piston seal rings (3 and 4) - coat with transmission fluid before installation.  

Object Number: 616196  Size: DEFAULT  Inspect   

Lock ball of pistons for multi-plate clutch C1 - shake piston (5) to check whether lock ball is movable. Check return springs assembly for damage, replace if necessary. Check sliding surfaces of steel and lining plates for damage and wear, replace if necessary. Immerse new lining plates in transmission fluid for at least 2 hours before installation.  

Object Number: 2391962  Size: DEFAULT

 

 

Object Number: 616194  Size: DEFAULT  Assemble   

Insert piston C1 (2) with new O-rings in housing for multi-plate clutch C1 - do not damage O-rings. Place return spring assembly (1) on piston C1 - position retaining ring. Install KM-J-23078-A (4) and compress return springs - insert retaining ring with KM-396 (3). Disengage and remove KM-J-23078-A. Install alternately steel plates (7) and lining plates (6) on piston C1, lastly flange (5) - number of steel and lining plates see Technical Data "Parts List". Insert retaining ring (8) with screwdriver.  

Object Number: 2391963  Size: DEFAULT

 

 

Insert multi-plate clutch assembly C1 in rear cover.  

Object Number: 616196  Size: DEFAULT  Inspect   

Raise piston C1 and thus check function - blow compressed air into bore on rear cover (arrow).  

Object Number: 2391964  Size: DEFAULT

Object Number: 616192  Size: DEFAULT  Install, Connect   

Install slotted seal rings - x 3 (2) and thrust washer (1) with assembly grease.  

Object Number: 2391965  Size: DEFAULT

 

 


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Illustration: Multi-disc clutch assembly C0 and C3 AF 13 > < Multi-disc clutch assembly C1 - summary AF 13