vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Housing components and/or seal, replace (AF 20 only) > < Auxiliary housing cover and/or seal, replace (AF 20)

 

Gasket for Side Cover, Replace  

Vehicles with AC: Ground cable from battery.  

With all vehicles: hold engine with KM-263-B and carabine hooks or MKM-889-1.  

Object Number: 2380047  Size: DEFAULT

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Ventilation pipe from transmission - under battery bracket Fluid cooler line from side cover or transmission. Fluid escapes - close off lines. Front left engine suspension bracket from transmission and front frame side member.  

Object Number: 2380190  Size: DEFAULT

 

 

Vehicles with AC:  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Front exhaust pipe from exhaust manifold.  

Object Number: 2380234  Size: DEFAULT

Vehicles with AC:  

Outrigger for rear engine suspension bracket, from transmission (arrow)  

Press transmission to the rear, so that the side cover can be removed past the pipe lines of the air conditioning (2nd mechanic). Slightly raise transmission if necessary with KM-263-B or MKM-889-1.  

Object Number: 2381385  Size: DEFAULT

 

 

All vehicles:  

Object Number: 616191  Size: DEFAULT  Remove, Disconnect   

Side cover from transmission (9 bolts for AF 20, 13 bolts for AF 13). Fluid escapes. 1 guide bushing present.  

Object Number: 616195  Size: DEFAULT  Clean   

Sealing surfaces at cover and transmission  

Object Number: 2380191  Size: DEFAULT

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Side cover to transmission - 25 Nm/18.5 lbf. ft., insert with sealing compound.  

Vehicles with AC: Outrigger for rear engine suspension bracket, to transmission - 60 Nm/44 lbf. ft. Front exhaust pipe - 25 Nm/18 lbf. ft., use new gasket. All vehicles: Front left engine suspension bracket to transmission - 65 Nm/48 lbf. ft. Front left engine suspension bracket to front frame side member - 75 Nm/ 55.5 lbf. ft. (2 new bolts). Lower fluid cooler line - 22 Nm/16 lbf. ft., note installation position, so that the connecting hose can be installed without kinking or twisting.  

Object Number: 2380183  Size: DEFAULT

 

 

Object Number: 616199  Size: DEFAULT  Tighten (Torque)   

Hose clamp to connecting hose - 1.2 Nm/0.9 lbf. ft. or if removed: Fluid cooler line connections to transmission and side cover - 22 Nm/16 lbf. ft. (AF 20). Fluid escapes.  

Remove KM-263-B or MKM-889-1, attach vent hose.  

Check transmission fluid level - see operation "Transmission Fluid Level, Check".  

Object Number: 2384751  Size: DEFAULT


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Housing components and/or seal, replace (AF 20 only) > < Auxiliary housing cover and/or seal, replace (AF 20)