Vauxhall Workshop Service and Repair Manuals

Recommended Torque Values  

	Nm
Oil cooler adapter to oil pump	23
Starter to cylinder block - transmission side (M12)	60
Starter to cylinder block (engine side - M10)	45
Exhaust manifold to cylinder head	22 1)
AC compressor tension roller fastening bolt	70
Tensioner fastening bolt to alternator	35
Pressure plate to camshaft housing	8
Single box filter with bracket to bulkhead	25
Intake manifold to cylinder head	22 1)
Injection nozzle to cylinder head	70
Injection nozzle assembly	80

1)  Use new nuts.  

Recommended Torque Values (Continued)  

	Nm
Injection line to injection nozzle and fuel injection pump	25
Fuel injection pump to bracket	25
Fuel injection pump to support (M 6)	12
Bleeder screw to injection pump	25
Guide sleeve, thrust bearing to transmission	22
Alternator to bracket (M10)	35
Alternator to bracket (M8)	25
Transmission to cylinder block	60
Sheathed glow plug to cylinder block	20
Auxiliary aggregate support to cylinder block (Allen screw)	35
Auxiliary aggregate support to cylinder block (countersunk screw)	40

Recommended Torque Values (Continued)  

	Nm
Bracket for engine speed adjusting lever Bowden cable to fuel injection pump	25
Injection pump bracket to cylinder block	25
Alternator bracket to alternator/turbocharger	18
Alternator bracket to cylinder block	40
Rear engine damping block bracket to transmission	60 1)
Bracket, front left engine damping block to transmission	60
Bracket, engine damping block front right to cylinder block	60
Oil dipstick bracket to cylinder block	25
Oil intake pipe bracket to cylinder block	6
Bracket for power steering pump to cylinder block	35
Rear toothed belt cover to oil pump and camshaft housing	6

1)  Use new retaining plates.  

Recommended Torque Values (Continued)  

	Nm
Heat shield to starter	6
Heat shield panel to alternator	4
Heat shield to turbocharger and return manifold	8
Cable to sheathed glow plug	4
Contact rail to sheathed glow plug	4
Fuel lines to single box filter	15
Fuel lines to fuel injection pump	15
Coolant outlet port to thermostat housing	8
Coolant pump to cylinder block	25
Coolant pipe to cylinder block	20
Crankshaft bearing cap to cylinder block	50 + 45 ° + 15 ° 1)

1)  Use new bolts.  

Recommended Torque Values (Continued)  

	Nm
Crankshaft pulley to toothed belt drive pulley	20
Control arm, rear with front axle body to support	160
Engine damping block, rear to bracket for engine damping block, rear	45
Engine damping block, rear to crossmember	40
Engine damping block, front left to bracket for engine damping block, front left	60
Engine damping block, front right to bracket for engine damping block, front right	35
Engine damping block, front right and left to side member	65 1)
Hub of fuel injection pump to fuel injection pump	25
Camshaft housing cover to camshaft housing	8

1)  Regroove thread and insert screws with screw lock (red).  

Recommended Torque Values (Continued)  

	Nm
Camshaft pulley to camshaft	75 + 60 ° + 5 ° 1)
Oil drain bolt to oil pan (inner Torx bolt)	10
Oil drain bolt to oil pan (hex bolt)	45
Oil pressure switch to oil pump	40
Oil filter to oil pump	15
Oil lines to power steering pump	28
Oil cooling lines to oil cooler adapter	30
Oil cooling lines to oil cooler	30
Oil pump to cylinder block	8
Oil pump cover to oil pump	6

1)  Use new bolt.  

Recommended Torque Values (Continued)  

	Nm
Oil intake pipe to oil pump	8 1) 2)
Oil return line to oil cooler	30
Oil return line to oil pan	45 3)
Oil return line to turbocharger	8
Oil feed line to turbocharger	30
Oil feed line to cylinder block	20
Oil pan to cylinder block and oil pump	8 1) 2)
Upper part of oil pan to transmission housing	40
Upper part of oil pan to cylinder block and oil pump	20
Lower part of oil pan to upper part of oil pan	8 + 30 °
Con-rod bearing cap to con-rod	35 + 45 ° + 15 ° 4)

1)  Re-cut bolts before re-use and insert with screw locking compound (red).  

2)  Installation time including the torque test is max. 10 min.  

3)  Use new seal rings.  

4)  Use new bolts.  

Recommended Torque Values (Continued)  

	Nm
Shift guide to shift rod	15
Flywheel to crankshaft	65 + 30 ° ± 15 ° 1)
Tensioning shackle to intake manifold and alternator	25
Starter support to starter	7
Support, starter to cylinder block	25
Turbocharger support to exhaust manifold and cylinder block	25 2)
Coolant temperature sensor to thermostat housing	20
Thermoswitch to single box filter	15
Thermostat housing to cylinder head	15
Turbocharger to exhaust manifold	30
Safety valve to oil pump	30

1)  Use new bolts.  

2)  Insert turbocharger support into aluminium fabric hose before installing.  

Recommended Torque Values (Continued)  

	Nm
Brake servo vacuum line to vacuum pump	18
Vacuum pump to camshaft housing	28
Closure bolt for oil cooler thermostat to oil pump	40
Front axle body to floor crossmember	110 + 75 ° + 15 °
Front axle body to radiator crossmember	110
Front toothed belt cover to rear toothed belt cover	4
Front exhaust pipe to exhaust manifold or turbocharger	20
EGR corrugated metal pipe to exhaust manifold	5
EGR corrugated metal pipe to intake manifold	8
Toothed belt tension roller to cylinder block	25
Toothed belt guide roller to cylinder block	40

Recommended Torque Values (Continued)  

	Nm
Toothed belt drive pulley to crankshaft	130 + 45 ° ± ° 1)
Belt pulley to fuel injection pump hub	25
Cylinder head and camshaft housing to cylinder block	25 + 90 ° + 90 ° + 45 ° 1) 2)

1)  Use new bolts.  

2)  For soft-material cylinder head gasket, turn further 30 ° + 15 ° after running warm.