vauxhall Workshop Repair Guides

Vauxhall Workshop Service and Repair Manuals

Special Service Tools > < Legend for Welding Operations

Quick Measurement Procedure

Instead of using welding gauges for frame repair, the advancement of technology now prescribes the usage of straightening benches such as those made by Celette Co. or, Car Bench Co.

For quick evaluation of damage on the vehicle underbody, instructions are given in this group for the usage of an economical test method with the Telescopic Measuring Instrument MKM-642-A. Its usage is quite simple. Exchangeable measuring tips are used to quickly locate actual values at different measuring locations. Removal of components or trailer hitch (if present) is not necessary.

Checking the axle geometry gives further information on the extent of the damage. For measuring the front axle geometry see operation "Chassis Alignment" in group "E". For measuring the rear axle geometry see operation "Chassis Alignment" in group "F". Lifting of the outer spring winding from its seat is also an apparent sign of deformation of the outrigger or frame side member.

Section shows checking dimension between centre of fastening bolts on front axle.

Object Number: 2398498  Size: DEFAULT


Caution

When measuring, adjust extensions at both ends of measuring rod to same dimension.

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

(1)

Checking dimension, front frame side members

(2)

Checking dimension, diagonal between left and right front frame side members


Object Number: 2414584  Size: DEFAULT


All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Quick Measurement Procedure (Continued)

Checking dimension, diagonal of floor (left to right).

Object Number: 2414619  Size: DEFAULT


Caution

Checking dimension (right to left) is identical.

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Quick Measurement Procedure (Continued)

Checking dimension, rear floor.

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Object Number: 2414585  Size: DEFAULT


Quick Measurement Procedure (Continued)

Checking dimension between centre of rear axle fastening bolts.

Object Number: 2398499  Size: DEFAULT


Caution

When measuring, adjust extensions at both ends of measuring rod to same dimension.

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Checking dimension, diagonal at rear of body (frame).

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Object Number: 2414586  Size: DEFAULT


Checking dimension between both rear frame side members.

All dimensions in mm without tolerance. Tolerance: ± 2 mm.

Object Number: 2414587  Size: DEFAULT



Related Literature Units
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Special Service Tools > < Legend for Welding Operations